manufacturing of Polyester Yarn, Poly Propylene Yarn, Fine Denier Yarn, Dope Dyed Yarn, Nylon Yarn, Surat Region Yarn Manufacturing Industries, Polyester POY, Polyester FDY, Speciality Polyester Yarn, Dope Dyed Yarn, Nylon Yarn POY, Nylon Yarn FOY, Polypropylen manufacturing of Polyester Yarn, Poly Propylene Yarn, Fine Denier Yarn, Dope Dyed Yarn, Nylon Yarn, Surat Region Yarn Manufacturing Industries, Polyester POY, Polyester FDY, Speciality Polyester Yarn, Dope Dyed Yarn, Nylon Yarn POY, Nylon Yarn FOY, Polypropylen
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manufacturing of Polyester Yarn, Poly Propylene Yarn, Fine Denier Yarn, Dope Dyed Yarn, Nylon Yarn, Surat Region Yarn Manufacturing Industries, Polyester POY, Polyester FDY, Speciality Polyester Yarn, Dope Dyed Yarn, Nylon Yarn POY, Nylon Yarn FOY, Polypropylen Products
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manufacturing of Polyester Yarn, Poly Propylene Yarn, Fine Denier Yarn, Dope Dyed Yarn, Nylon Yarn, Surat Region Yarn Manufacturing Industries, Polyester POY, Polyester FDY, Speciality Polyester Yarn, Dope Dyed Yarn, Nylon Yarn POY, Nylon Yarn FOY, Polypropylen Services
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manufacturing of Polyester Yarn, Poly Propylene Yarn, Fine Denier Yarn, Dope Dyed Yarn, Nylon Yarn, Surat Region Yarn Manufacturing Industries, Polyester POY, Polyester FDY, Speciality Polyester Yarn, Dope Dyed Yarn, Nylon Yarn POY, Nylon Yarn FOY, Polypropylen Quality Policy
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manufacturing of Polyester Yarn, Poly Propylene Yarn, Fine Denier Yarn, Dope Dyed Yarn, Nylon Yarn, Surat Region Yarn Manufacturing Industries, Polyester POY, Polyester FDY, Speciality Polyester Yarn, Dope Dyed Yarn, Nylon Yarn POY, Nylon Yarn FOY, Polypropylen Investor Relations
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manufacturing of Polyester Yarn, Poly Propylene Yarn, Fine Denier Yarn, Dope Dyed Yarn, Nylon Yarn, Surat Region Yarn Manufacturing Industries, Polyester POY, Polyester FDY, Speciality Polyester Yarn, Dope Dyed Yarn, Nylon Yarn POY, Nylon Yarn FOY, Polypropylen NewsHeadlines
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manufacturing of Polyester Yarn, Poly Propylene Yarn, Fine Denier Yarn, Dope Dyed Yarn, Nylon Yarn, Surat Region Yarn Manufacturing Industries, Polyester POY, Polyester FDY, Speciality Polyester Yarn, Dope Dyed Yarn, Nylon Yarn POY, Nylon Yarn FOY, Polypropylen
 
spacer manufacturing of Polyester Yarn, Poly Propylene Yarn, Fine Denier Yarn, Dope Dyed Yarn, Nylon Yarn, Surat Region Yarn Manufacturing Industries, Polyester POY, Polyester FDY, Speciality Polyester Yarn, Dope Dyed Yarn, Nylon Yarn POY, Nylon Yarn FOY, Polypropylen
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Our Commitment

 Partialy Oriented Yarn  Manufacturing Process
Raw Material Chips
Storage Hopper
Storage the chip polymer (Telephthalic Acid Ethylenglychol

1St DRY, 2Nd DRY 

Exclusion moisture by high heating for mix-up chip.

Extruder

Extruder receive dry solid chip from silo and convert it into polymer melt. The melt is than transfer to polymer line continuously.

Gear Pump

Get through the diverging point of polymer is feeding 4 parts of pack.

Spinning Block

The extruder filament from spinneret is quenched continuously by cool air. In spinning finish oil is also applied to filaments to bind together and form POY  yarn continuosly.

Quenching Stock

Quenching dimmer (Air Condition ) quickly refrigeration of polymer from disclosing spinning block pack.

Oiling

Oiling for package from winding from disclosing  Filament to must be winding after for rewinding.

Drawing Section

Spin yarn are now heated & Drawn continuously through hot gadget roll. For operation of gadget continuous and stable power is required.

Widing

Drawn yarn is intermingled and wound continuously on paper tube with the help of winder. Winders get operated by electric and air power.

Inspection

 
Process  Flow  Diagram
Polyester Chips
Chips Dryer
Extruder
Spinnerete
Take - Up Winder
Drawning
False Twisted
Heat Set
Final Winding
Checking
Packing
Dispatch
Brief  Description  Of  Process
Synthetics Chips are conveyed to the Dryer where Chips are dried. Dried Chips are put into the Extruder where Chips are melted into liquid form and poured through Spinnerates and wound on the take up winders in the form of SYNTHETICS FILAMENT YARN. This yarn is further drawn, false twisted and heat set to make Synthetics Texturised Yarn which is packed in Cartons and get ready for despatch.
Detailed Manufacturing Process
Chips are fed into the chips-conveying machines that carry chips by pneumatic suction to the wet shallow located at the top of the plant. The wet chips are crystallised in the crystallizer at temperature of around 170 degrees. The crystallisation process eliminates the bulk moisture in the chips. The crystallised chips are then passed through the dryer column at temperature of around 185 degree to make completely moisture free chips. The moistures less chips are fed into extruder, which melts the chips at 290 degree temperature and forces this liquid polymer towards spin melt pumps at high pressure of around 130 kg/cm sq. These pumps shower the liquefied chips through the spinnerets that are connected to these pumps. The liquid shower of polymer is converted into solid yarn at the time of its fall in the quench camber, which gives continuous cool air that flew from chilled air washer having micron filters. The frozen polymer is given anti-static spin finish treatment and then it is taken to the winders that wind it on paper tubes. When the bobbin size is full the paper tubes are taken out from the winders and passed for quality check where each spool is individually checked. The checked spools are then categorically arranged grade wised and later packed in pallet / cartons on dispatch to the customer.
 
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Polyester POY
(Semiduall / Bright)
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Polyester FDY/DDLS
(Semiduall / Bright)
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Speciality Polyester Yarn
(Semiduall / Bright)
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Dope Dyed Yarn
(Processed)
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Nylon Yarn POY
(Semiduall / Bright)
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Nylon Yarn FOY
(Bright)
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Polypropylene
(Semiduall / Bright)
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